FLEXIBLE HOSES WITH RIGID SPIRAL REINFORCEMENT MANUFACTURING PLANT.
The plant consists of two equipments for the manufacture of flexible hoses with rigid spiral reinforcement by means of the system of “simultaneous extrusion” with direct delivery to the forming machine and with the possibility of manufacturing with antistatic system in all hoses.
* Equipment No.1 to manufacture hoses with interior diameters from 20 mm. up to 65 mm.
* Equipment No.2 to manufacture hoses with interior diameters from 70 mm. up to 200 mm.
Manufacturing options – Materials to be used:
PVC plasticized with rigid PVC reinforcement.
PU with rigid PVC reinforcement.
TPE with HDPE (I+D) reinforcement.
Note.- The hardness of the PVC to be extruded is between 95 and 100 shore A for rigid and 62 to 80 shore A for the plasticized.
Possibility to manufacture with anti-static system by adding a copper or tin braid rolled lengthwise of the hose.
In almost all Industrial Sectors, Food industry, Agriculture, Wood, etc.:
Suction and impulsion of: Liquids, Air, Ventilation, Dusty products, abrasive and sharp products, etc.
Equipment No.1 composition
- TUBEX extruder, screw diameter 28 mm. L20D, for rigid material. Pujol geared motor, 1.8 HP, 3 heating zones, cooling ring, air turbine and steel head.
- TUBEX extruder, screw diameter 30 mm. L25D, for plasticized material. Minardi geared motor, 1.8 HP, 3 heating zones, cooling ring, air turbine and steel head.
-Forming machine with 6 interchangeable cones sizes. Geared motor 0.4 HP.
-Two towers puller-winder equipped with traction guides. Geared motor 1HP.
-Hose reel, diameter 1.00 m. Geared motor 1.2 HP.
-Spare parts and tools box with new haul off unit, working bench, etc.
Installed equipment dimensions and weight: Length 5 m. Width 2.20 m. Height 2 m. Approx. weight 950 Kg.
Equipment No.2 composition
- TUBEX extruder, screw diameter 38 mm. for rigid material. Pujol geared motor, 4.0 HP, 3 heating zones, cooling ring, air turbine and steel head.
- TUBEX extruder, screw diameter 40 mm. for plasticized material. Pujol geared motor, 4.0 HP, 3 heating zones, cooling ring, air turbine and steel head.
-Forming machine with 7 interchangeable cones sizes. Geared motor 0.6HP.
-Two towers puller-winder equipped with traction guides. Geared motor 1.5HP.
-Hose reel, diameter 1.20 m. Geared motor 1.5 HP.
-Straight line supplementary haul off units with 4 multi measures towers which can be disassembled, with the corresponding free pipes of 3 m each unit.
It is used when the hose reel cannot be used due to the hose weight. Manufacture option up to 18 m length.
-Antistatic wire insertion unit. Suitable for both units.
-Spare parts and tools box with: Two additional heads for conveyor belts with different measures, working bench, etc.
Installed equipment dimensions and weight: Length 7 m. Width 2.60 m. Height 2.20 m. Approx weight 1.150 Kg.
*The whole process is controlled by micro masters system, this is to say digital control processors to keep traction and pulling speeds perfectly balanced.
*Copper or tin wire braid for antistatic system is placed between layers at the hose forming process.
The production capacity depends on the type of hose to be manufactured, for example:
* AIRFLEX aeration hose, diameter 100 mm: 30 m. /hour at 980 gr/min.
* INDUSFLEX industrial hose, diameter 100 mm: 10 m. /hour at 2’7 kg/min.
With the corresponding cost we can provide the manufacturing data sheets for the production of the different types of hoses mainly used in the Spanish market.
This installation offers the possibility to produce different types of hoses for other uses, due to the units adaptability, easy handling and mechanics.
With the corresponding fees to be agreed we can provide with the disassembling, loading, assembling, start-up and training course at client’s facilities.